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Chip Removal Production ProcessesLaajuus (5 cr)

Code: TKTT0100

Credits

5 op

Teaching language

  • Finnish

Responsible person

  • Hannu Kivistö

Objective

Material removal manufacturing methods are the most important manufacturing method group for mechanical construction, and knowing them more deeply is essential when operating in the production tasks of mechanical construction. You will learn to work satisfactorily in manufacturing design and development tasks related to cutting work. The development of your expertise begins with an understanding of the manufacturing processes of typical machine building parts manufactured with cutting work. After that, you will learn the tools and techniques by which you can use the manufacturing processes are being developed. You will also learn how to program NC machine tools and how to use them.

Knowledge and understanding:
After the course, you will have knowledge and understanding of the technology, equipment and tools of the cutting work and you will be able to apply this information in the machining of different materials.

Engineering practice:
You are able to choose and use development methods related to cutting work. You will acquire practical skills in the design of machine parts manufacturing.

Content

The chip removal production methods of machine workshops. Chip removal parameters. The production process of workpieces through chip removal. Attaching a component. The development of machining (the processability of components, impact of automation, development of the tool system). The basics of NC technology and NC programming.

Qualifications

The students master the basics of the most common manufacturing methods of machine workshops and the machines used in them. They understand how competitive end products are manufactured. The students have basic knowledge of material technology and know the basics of mechanical drawing.

Assessment criteria, satisfactory (1)

The overall assessment consists of 50% of the exam and 50% of the training and laboratory work.
To get a numerical grade, you need to take a supervised exam.
In the nearest implementation, the test is mandatory. The exams are arranged three times in accordance with the degree rules.

Adequate (1): You are able to identify the basics and terminology, but you have significant flaws in understanding key manufacturing and development methods. You are able to plan the production of simple pieces and are able to solve simple development problems.

Satisfactory (2): To identify the basics and terminology, but you have shortcomings in understanding key manufacturing and development methods. You are able to plan satisfactorily the production of simple pieces and are able to solve simple development problems.

Assessment criteria, good (3)

Good (3): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-know the basics of NC technology and know how to program NC manually

Very good (4): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-you know the basics of NC technology and know how to program NC manually and are able to apply them critically in design and development tasks.

Assessment criteria, excellent (5)

Excellent (5): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-you know the basics of NC technology and know how to program NC manually,
and are able to apply them critically and innovatively in demanding design and development tasks.

Enrollment

01.11.2022 - 05.01.2023

Timing

01.01.2023 - 22.05.2023

Number of ECTS credits allocated

5 op

Mode of delivery

Contact teaching

Unit

School of Technology

Campus

Main Campus

Teaching languages
  • Finnish
Degree programmes
  • Bachelor's Degree Programme in Mechanical Engineering
Teachers
  • Hannu Kivistö
Teacher in charge

Hannu Kivistö

Groups
  • TKN22SB
    Konetekniikka (AMK)

Objective

Material removal manufacturing methods are the most important manufacturing method group for mechanical construction, and knowing them more deeply is essential when operating in the production tasks of mechanical construction. You will learn to work satisfactorily in manufacturing design and development tasks related to cutting work. The development of your expertise begins with an understanding of the manufacturing processes of typical machine building parts manufactured with cutting work. After that, you will learn the tools and techniques by which you can use the manufacturing processes are being developed. You will also learn how to program NC machine tools and how to use them.

Knowledge and understanding:
After the course, you will have knowledge and understanding of the technology, equipment and tools of the cutting work and you will be able to apply this information in the machining of different materials.

Engineering practice:
You are able to choose and use development methods related to cutting work. You will acquire practical skills in the design of machine parts manufacturing.

Content

The chip removal production methods of machine workshops. Chip removal parameters. The production process of workpieces through chip removal. Attaching a component. The development of machining (the processability of components, impact of automation, development of the tool system). The basics of NC technology and NC programming.

Evaluation scale

0-5

Assessment criteria, satisfactory (1)

The overall assessment consists of 50% of the exam and 50% of the training and laboratory work.
To get a numerical grade, you need to take a supervised exam.
In the nearest implementation, the test is mandatory. The exams are arranged three times in accordance with the degree rules.

Adequate (1): You are able to identify the basics and terminology, but you have significant flaws in understanding key manufacturing and development methods. You are able to plan the production of simple pieces and are able to solve simple development problems.

Satisfactory (2): To identify the basics and terminology, but you have shortcomings in understanding key manufacturing and development methods. You are able to plan satisfactorily the production of simple pieces and are able to solve simple development problems.

Assessment criteria, good (3)

Good (3): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-know the basics of NC technology and know how to program NC manually

Very good (4): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-you know the basics of NC technology and know how to program NC manually and are able to apply them critically in design and development tasks.

Assessment criteria, excellent (5)

Excellent (5): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-you know the basics of NC technology and know how to program NC manually,
and are able to apply them critically and innovatively in demanding design and development tasks.

Qualifications

The students master the basics of the most common manufacturing methods of machine workshops and the machines used in them. They understand how competitive end products are manufactured. The students have basic knowledge of material technology and know the basics of mechanical drawing.

Enrollment

14.11.2021 - 09.01.2022

Timing

01.01.2022 - 15.05.2022

Number of ECTS credits allocated

5 op

Mode of delivery

Contact teaching

Unit

School of Technology

Campus

Main Campus

Teaching languages
  • Finnish
Seats

0 - 30

Degree programmes
  • Bachelor's Degree Programme in Mechanical Engineering
Teachers
  • Hannu Kivistö
Teacher in charge

Hannu Kivistö

Groups
  • ZJA21STPPKO
    Avoin amk, tekniikka, Konetekniikka, päivä
  • TKN21S1
    Konetekniikka

Objective

Material removal manufacturing methods are the most important manufacturing method group for mechanical construction, and knowing them more deeply is essential when operating in the production tasks of mechanical construction. You will learn to work satisfactorily in manufacturing design and development tasks related to cutting work. The development of your expertise begins with an understanding of the manufacturing processes of typical machine building parts manufactured with cutting work. After that, you will learn the tools and techniques by which you can use the manufacturing processes are being developed. You will also learn how to program NC machine tools and how to use them.

Knowledge and understanding:
After the course, you will have knowledge and understanding of the technology, equipment and tools of the cutting work and you will be able to apply this information in the machining of different materials.

Engineering practice:
You are able to choose and use development methods related to cutting work. You will acquire practical skills in the design of machine parts manufacturing.

Content

The chip removal production methods of machine workshops. Chip removal parameters. The production process of workpieces through chip removal. Attaching a component. The development of machining (the processability of components, impact of automation, development of the tool system). The basics of NC technology and NC programming.

Materials

Luentomateriaali.
Kalevi Aaltonen, Paul Andersson, Veijo Kauppinen; Koneistustekniikat, WSOY
Hannu Vesamäki; Lastuavan työstön NC-ohjelmointi, Teknologiateollisuus ry

Teaching methods

Lectures/virtual lectures, problem-based learning

Exam schedules

Lähitentti lukukauden viimeisellä viikolla. Uusintatentit (kaksi kappaletta) välittömästi edellisesten tenttien tulosten selvittyä.

Student workload

Lectures 60 hours, case study 40 hours and independent study work 35 hours. All together 135 hours

Further information

Personal/group feedback about all tasks. Personal feedback about examination

Open UAS 5 places

Evaluation scale

0-5

Assessment criteria, satisfactory (1)

The overall assessment consists of 50% of the exam and 50% of the training and laboratory work.
To get a numerical grade, you need to take a supervised exam.
In the nearest implementation, the test is mandatory. The exams are arranged three times in accordance with the degree rules.

Adequate (1): You are able to identify the basics and terminology, but you have significant flaws in understanding key manufacturing and development methods. You are able to plan the production of simple pieces and are able to solve simple development problems.

Satisfactory (2): To identify the basics and terminology, but you have shortcomings in understanding key manufacturing and development methods. You are able to plan satisfactorily the production of simple pieces and are able to solve simple development problems.

Assessment criteria, good (3)

Good (3): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-know the basics of NC technology and know how to program NC manually

Very good (4): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-you know the basics of NC technology and know how to program NC manually and are able to apply them critically in design and development tasks.

Assessment criteria, excellent (5)

Excellent (5): You master the key issues of the course:
-you know the methods, equipment, tools and areas of suitability for cutting
-you know the aspects of developing cutting work and are able to apply them in the development of machine workshop manufacturing processes
-you are able to make cost calculations for machining products
-you know the basics of NC technology and know how to program NC manually,
and are able to apply them critically and innovatively in demanding design and development tasks.

Qualifications

The students master the basics of the most common manufacturing methods of machine workshops and the machines used in them. They understand how competitive end products are manufactured. The students have basic knowledge of material technology and know the basics of mechanical drawing.